Recycling Plants

LCD screens recycling plant

LCD screen recycling plant for glass and TFT film recovery in LCD screens carried out in closed environments with fluorescent dust suction

LCD screen recycling plant for glass and TFT film recovery in LCD screens carried out in closed environments with fluorescent dust suction

Hammer mill HM

   Description

The LCD screen recycling line is designed for the efficient and safe recovery of components found in liquid crystal displays, particularly glass and TFT films. This process allows for the reuse of materials contained in discarded screens, reducing environmental impact and promoting the circular economy.

The system is also equipped with specific technology for the extraction of fluorescent dust contained in neon backlight lamps, typically found in LCD panels. These dust particles can be hazardous to health and the environment if not handled correctly.

To ensure maximum safety for operators and to prevent the dispersion of potentially harmful substances, all operations are carried out in isolated environments. Where necessary, these environments are equipped with high-efficiency filtration systems, generally HEPA or ULPA type, capable of retaining even the finest particles.

The LCD screen remediation line is highly efficient and can process up to 1,000 kg per hour of LCD displays, making it ideal for industrial recycling plants and electronic waste treatment centers.

More recycling plants designed and manufactured by Stokkermill Recycling Machinery:

- Electrical and electronic equipment and refining lines (WEEE)

- Aluminium processing / refining plants and lines

- End-of-life vehicle (ELV) treatment plants / lines

- Hard-drive treatment lines

- Toner recycling plants and lines

- Solar panels recycling plants and lines

- Fluff treatment lines and lines

- Cable recycling plants and lines

- PCB’s electronic card processing plants and lines

- Coffee capsules recycling plants and lines

- Crushing residues plants and treatment lines

Frequently asked questions
What arethe key technologies used in a solar panel recycling plant to separatematerials?

Stokkermill solar panel recycling plant uses a combination of mechanical processes, such as crushing, shredding, and grinding, followed by air classification, vibrating screens, and magnetic separation to separate materials like silicon, glass, aluminum, and plastics. These processes ensure that each material is recovered with high purity and minimal contamination.

How does a solar panel recycling plant handle the recovery of silicon from panels?

In Stokkermill solar panel recycling plant, silicon is typically recovered through a multi-step process. After the panels are shredded and crushed, the silicon is separated from the other materials using chemical processes or thermal treatment. This recovery process is designed to maximize the yield of high-quality silicon that can be reused in new solar panels or other industries.

What is the role of glass recycling in a solar panel recycling plant?

Glass is one of the most significant components of a solar panel, and the Stokkermill solar panel recycling plant is designed to recover it efficiently. Glass is separated from the panel after the silicon and metal components are removed. The recovered glass is cleaned, processed, and repurposed for use in the production of new solar panels or as raw material for other industries such as construction or automotive.

What technologies are used for glass recovery in solar panels at a solar panel recycling plant?

Glass in solar panels is separated through an advanced mechanical process that includes crushing, vibration, and density-based separation. The Stokkermill solar panel recycling plant also uses high-frequency vibration technologies to optimize the recovery of pure glass, which is then cleaned and reused in the production of new solar panels or in other industrial applications.

Technical Specifications — LCD Screen Recycling Line

LCD recycling line render
LCD line side drawing
LCD line front drawing

General Data

  • Brand: Stokkermill
  • Model: LCD screen recycling line
  • Total weight: 2,435.7 kg

Main Dimensions

  • Total length: 5,855 mm
  • Maximum width: 4,780 mm
  • Maximum height: 3,550 mm
  • Worktop height: 1,100 mm
  • Walkway width: 2,510 mm
  • Stair width: 800 mm
  • Walkway depth: 2,270 mm
  • Footprint: ≈ 5.86 m × 4.78 m

Structure

  • Welded steel base frame (painted)
  • Walkway with safety guardrails on three sides
  • Access stairs with double handrail
  • Protective hood for cutting/press area
  • Side doors and inspection panels

Main Components

  • Cutting hood (code 061 016 A05 00)
  • Base frame (code 061 016 A06 00)
  • Walkway (code 061 016 A07 00)
  • Upper press assembly (code 061 016 A04 00)
  • Removable front/side covers for maintenance
  • Polyurethane hoses Ø 60 mm for suction/discharge

Accessories & Hardware

  • Fasteners UNI EN 24017 (M6, M8, M10, M16)
  • Washers UNI 6592 / UNI 6593
  • Self-locking nuts UNI 7473
  • Hinges ELESA CFH.50 CH-8
  • Latches Pizzato KEY F2

Functional Features

  • Machine for LCD shearing/pressing
  • Closed structure with operator safety protections
  • Top loading and rear discharge
  • Ready for external suction plant connection
  • Raised operator station for manual or semi-automatic feed

Safety

  • Anti-fall guardrails compliant with CE directives
  • Side doors with safety interlocks
  • Metal and mesh protections in access areas
  • Compliant with CE machinery safety regulations

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